THERMAL IMAGING SYSTEM FOR HIGH-PRESSURE DIE CASTING

CastEye is a modern thermal imaging system designed for real-time monitoring and control of casting mold temperatures. By combining advanced infrared cameras with intelligent analytical algorithms, CastEye enables continuous tracking of temperature distribution across the mold surface without interrupting the production cycle.

About us

Over 30 years of experience in die casting and thermal imaging monitoring systems. Our solution is the result of decades of practical work in various foundries and the implementation of thermographic systems in demanding industrial environments.

Innovation and reliability

A team with many years of experience

Experience in project implementation in industrial environments

Comprehensive integration of thermal imaging systems

WHY CASTEYE?

• autonomous operation – Plug & Play

• improved casting quality

• stable and repeatable technological process

• reduced production costs and lower utilities consumption

• extended lifetime of dies and equipment

• increased operator safety

• measurable improvement in efficiency and OEE

The system combines autonomy, measurement precision, integration capabilities, and exceptional ease of implementation.

HARDWARE ADVANTAGES OF THE SYSTEM

Tailored to fit

The system’s compact cameras are designed for operation in
harsh die casting environments. They combine high
measurement precision, stability and flexible mounting
options. The system also supports both touchscreen
operation and traditional keyboard-and-mouse control,
ensuring comfort and flexibility for operators.

Key hardware advantages:

• high-resolution thermal imaging for detailed temperature mapping

• short response time and stable measurement in dynamic die opening/closing conditions

• wide selection of optics to match various workstation layouts

• compact and robust design suitable for high-temperature and dusty areas

• reliable communication interfaces and flexible parameter configuration

This camera system ensures high-quality thermal data and
the reliability required for continuous operation in foundries.

INDUSTRIAL INTEGRATION CAPABILITIES

Despite its full autonomy, the system offers a wide range of industrial inputs and outputs, enabling optional integration with plant automation.
Available integration features:

• analog inputs and outputs (temperature, process signals)
• digital inputs and outputs (alarms, states, triggers)
• temperature alarm signaling
• safe galvanic isolation of signals

The customer may choose between full autonomy or integration with MES / SCADA / PLC systems.

SOFTWARE - FULL PROCESS CONTROL

Automation of Measurements – Intelligent Work Cycle

The system includes a dedicated automatic image acquisition module which:

• detects die opening,
• automatically captures a series of images at predefined intervals,
• can close and open the shutter during the cycle to protect the optics from contamination.

As a result, the entire process is fully autonomous and independent from machine control signals.

Data analysis

The system allows for detailed thermal analysis in real-time and after data is saved:

• definition of any ROI and POI (points, polygons, areas)
• measurement of minimum, maximum and average values for each ROI
• temperature profiling and histograms for selected areas
• comparison of the current image with a reference image (image subtraction) – fast detection of deviations from the standard
• configurable temperature and deviation alarms with the option to assign alarm outputs
• saving radiometric images and video sequences for later analysis
• export of temperature data (CSV / DAT) to higher-level systems or for further processing

Offline Analysis and Process Documentation

• playback of recorded sequences and images
• cycle review, image comparison and historical analysis
• support for reporting and quality documentation

AUTONOMOUS OPERATION – PLUG & PLAY

The system’s main advantage:
no connection to the PLC is required.

The system automatically detects die opening and begins measurement without machine control signals. This ensures:

• immediate readiness for operation
• no interference with machine control
• easy installation and rapid commissioning

Innovative Faces

Discover our advanced thermal monitoring solutions that are revolutionizing quality control in the casting industry.

Process parameter optimization, including molten aluminum temperature, injection, cooling, and solidification cycles, as well as a reduction in lubrication time and water consumption.

The system provides comprehensive thermal die balance monitoring, real-time hot spot detection, and cooling performance analysis. It ensures long-term temperature uniformity even after extended production cycles.

Early detection of casting defects—such as insufficient filling, hot tears, and local thermal anomalies. A rapid response ensures fewer rejects and significantly reduced production losses.

Enhanced security for remote temperature monitoring, enabling faster response to thermal anomalies and aluminum splashes.

Support for Industry 4.0 standards, including cycle archiving, trend analysis, data export to MES/SCADA systems, and predictive maintenance.

Extended mold longevity by reducing thermal shocks and surface erosion, leading to fewer failures and minimized production downtime.

TECHNOLOGICAL AND PROCESS BENEFITS

With CastEye, you gain a system engineered for maximum efficiency and production excellence. It seamlessly combines innovative technology with practical, field-proven functionality.

PDF - 10.4 MB

PDF - 10.4 MB

PDF - 10.4 MB

Download the flyer

Do you have questions?

We are at your service.

Contact

+48 695 686 245

biuro@evdic.systems

Lichwin 191c

33-172 Lichwin

CastEye is a brand of EVDIC SYSTEMS Sp. z o.o.

biuro@evdic.systems
+48 695 686 245

Lichwin 191c
33-172 Lichwin

© 2026 EVDIC SYSTEMS Sp. z o.o. All rights reserved.